South Dakota Excavator Parts - Excavators are instrumental for completing building projects on time and on budget. They are far more efficient compared to manual labor and can move heavy loads of dirt in mere minutes. This industrial equipment is used in many industries including road work, bridge building, landscaping, construction and architecture. Excavators go by many names including diggers, mechanical shovels, 360-degree excavators and tracked models are often called trackhoes. There are many ways to utilize excavators and their associated attachments including:
• Material handling
• Construction
• Forestry
• Digging foundations, holes and trenches
• River dredging
• Mulching for forestry
• Brush cutting with a mower and hydraulic saw attachments
• Open pit and regular mining
• Snow removal with a snow blower and snowplow attachments
• Working with a pile driver for driving piles
• Landscaping and grading
• Drilling for rock blasting and footings with hydraulic drill or auger attachment
• Demolition with breaker, cutter and hydraulic claw attachments
An excavator is a popular kind of heavy construction equipment made up of particular parts. The dipper, boom, cab and bucket are situated on top of a rotating platform called the house. The house is situated on top of an undercarriage that has tracks or wheels. The steam shovels of yesterday have transformed into today’s excavators. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The linear actuation on the hydraulic cylinders makes them differ from cable-operated excavators that rely on winches or steel ropes.
Excavator Models
Hydraulic excavators come in a variety of different models and sizes. Tiny and compact models weigh approximately 2k lbs. while the largest models weigh in around 2m lbs.
Three hydraulic pumps are utilized by modern hydraulic models instead of relying on mechanical drivetrain configurations. Two pumps deliver high-pressure oil for the accessories, swing motor, track motors and arms. The third low-pressure pump supplies power for pilot control of the spool valves. This design offers less required physical effort for operating the controls. The three pumps that are in an excavator are often the two variable displacement piston pumps and the gear pump. These pumps are arranged in the excavator in a variety of formats depending on different manufacturer models.
The House and the Undercarriage
The two main aspects of the machine are made by the undercarriage and the house. The undercarriage is comprised of the tracks, track frame, the gears and the hydraulic motor that operates the blade tracks. The house features the engine, hydraulic oil tanks fuel, counterweight and the operator cab. The house and the undercarriage are connected via a pin. High-pressure oils are supplied to the tracks on the hydraulic motor via a pin axis found on the hydraulic swivel. This setup enables the machine to traverse 360 degrees freely.
The house is attached to the main boom and various configurations are available. The most common type of booms are the mono booms. This kind of boom offers zero movement other than up and down motions A knuckle boom is another option which allows it to move right and left in line with the machine. Typically an option on compact excavators, the booms’ base has a hinge option that enables it to pivot one-hundred and eighty degrees independently to the house. Triple articulated booms are also on the market.
At the end of the boom, the stick or dipper arm is located. This arm creates the necessary digging force to drag the bucket through the ground. The length of the stick is optional depending on whether breakout power or reach is necessary. Longer stick models are utilized for reach applications, while shorter sticks are used for breakout power situations. A bucket is typically attached to the end of the stick. A mud bucket describes a large, wide capacity bucket that has a straight cutting edge used for leveling and cleanup or wherever teeth are not needed. General purpose buckets are usually stronger and smaller with hardened teeth and side cutters to break up rocks and difficult ground. There are different buckets available in numerous sizes for a variety of applications. Numerous attachments can be used for ripping, lifting, cutting, boring, crushing, and more.
Before the 1990s, the excavating machines were outfitted with a conventional counterweight that was located at the back of the equipment. This design enabled the machine to conquer more digging force and lifting capacity. As one can imagine, this became cumbersome when working within confined spaces. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces.
In excavators, there are two main kinds of control configuration to operate the bucket and the boom called the ISO and the SAE. This configuration disperses the top four digging controls between two separate y-x joysticks, providing the operator with simultaneous control over all four movements. Some models have switches that enable the operator to choose which configuration they prefer.
Regular excavation and bucket jobs have been surpassed by hydraulic excavators. Many attachments including an auger, a grapple or a breaker have become common hydraulic powered attachments. There are models that offer a quick coupler feature to simplify attachment mounting and increase efficiency. Excavators commonly work alongside bulldozers and loaders. The majority of medium and compact sized wheeled models have a dozer blade or a backfill blade. This horizontal blade attaches to the undercarriage. It is used for pushing and leveling material back into a hole.
8 Main Excavator Types
• Long Reach
• Backhoe
• Suction
• Steam Shovel
• Bucket Wheel
• Skid Steer
• Dragline
• Crawler
Steam Shovel
One of the first kinds of excavators were steam shovels. They utilized steam energy back in the day, while current models rely on diesel or electric motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This design allows the operator to push dirt away from the unit instead of pulling the earth towards it. Steam shovels are used for digging around objects that may interfere with a typical backhoe.
Backhoe
One of the most well-known types of excavators is backhoes. Backhoes contain a large bucket that extends from a boom or an arm and a wheeled track base. The operator can scoop earth toward the machine as the design has the bucket facing the operator’s cab. These machines come in multiple sizes including compact residential models suitable for backyard applications up to heavy-duty versions used in bridge building and dredging waterways. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine.
Dragline Excavator
A dragline excavator resembles a backhoe and includes various cables and lines to facilitate the bucket pulling motion. The dragline allows operators to reach farther and dig deeper in comparison to a regular backhoe. The cable and booms let users work over wet or unstable ground and in difficult locations unattainable by regular models.
Skid Steer Excavators
Skid steers are designed with their booms and buckets facing away from the operator. This engineering enables attachments to reach over the cab instead of around the cab. Skid steers are excellent in narrow areas and can easily negotiate tight turns thanks to this specific design. These machines often complete residential jobs such a digging pools, site cleaning and working in limited surroundings while removing debris.
Suction Excavator
Resembling a modern dump truck, these special excavators enable operators to use a large hose and vacuum technology to suck rocks and earth out of the ground. The material is moved back to the truck. The suction excavator ensures a safer environment for digging around equipment and underground pipes compared to typical backhoes.
Crawler Excavators
Crawlers don’t rely on wheels, they run on two tracks. They are popular in the mining and construction industries. Also called compact excavators, these machines rely on hydraulic power components to lift heavy soil and debris. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in comparison to other models but offer better stability, flexibility and balance.
Long Reach Excavators
The long reach excavator showcases lengthier boom and arm components. Long reach excavators are excellent for hard-to-reach locations. This machine offers over one hundred feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting.
Bucket Wheel Excavator
Bucket-wheel excavators have a sizeable front wheel that has built-in shovels and buckets. Items such as dirt and rocks become scooped up in the bucket as the wheel rotates. The material is transferred to a conveyor belt that is part of the machine. The belt transfers the material into a bin that may be separate from the model or a part of the machine.