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Forklift batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The lift truck nameplate will state the exact truck voltage, the maximum amp-hour capacity and the lowest battery weight. The lift truck Operating Manual will also have the correct battery details intended for the lift truck.
There are two base kinds of electric forklift batteries: Sealed or Flooded. The "maintenance free" sealed battery or VRLA does not require any added water. Sealed batteries instead make use of a chemical reaction so as to maintain right fluid level throughout the life of the battery. A flooded battery needs water to be added frequently so as to guarantee the correct electrolyte level within the battery.
The majority of forklift could accommodate different battery sizes. The battery should be chosen in order to fit inside the size of the battery compartment. Nearly all battery providers can supply a battery list of right sizes which are recommended for your specific forklift.
With an electric forklift, the battery is utilized as the truck counterweight and the forklift capacity is based on the battery being a specific least weight. Abide by the information specified on the forklift nameplate in order to guarantee you are utilizing a battery which meets least weight specified.
Batteries and chargers have to be rightly matched to the specific battery that is being charged. This would help ensure that the charger has the correct amp-hour capacity to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity needs to be with ten percent of the amp-hour capacity of the battery so as to ensure the most effective charging. Prior to starting the charging cycle, make sure the battery is first connected to the charger. Always verify the battery information like for example the amp-hour capacity, the battery weight and voltage with the information supplied on the battery nameplate.
Always check so as to see if the exact kind of charger is being utilized so as to charge the battery. The majority of the newer chargers could safely charge numerous kinds of batteries and will thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for example to be able to charge just flooded batteries could be dangerous if used for sealed batteries and damage to both battery and charger will happen. It is a good habit to firstly consult the instruction plate on the charger to be able to be positive it can accept the kind of battery you would like to charge.
Whenever handling flooded batteries, it is important to just add the necessary water once the battery has been charged. This practice will stop the spattering of electrolyte out of the battery as it is being charged.
A few guidelines intended for improving the life of a battery comprise: always keep the battery unsoiled regardless of kind and for flooded batteries particularly, keep their fluid levels renewed. Another common rule is to charge the battery and allow it rest for an 8 hour period prior to using. Make use of an "equalizing" charge every 5th charge so as to keep all cells maintained at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity prior to recharging.
There are numerous gadgets that could be placed on a forklift to be able to monitor the state of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator after the battery has been discharged. There are other straightforward gas gauge meters on the market too. Using these monitoring devices would help avoid truck and battery damage from severely discharging the battery throughout use.
