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Inevitably, lift truck components would eventually wear out and require replacing. The option of purchasing brand new components could become costly so one more idea is to buy used components. This could save much money in the end. It is a great idea to acquire used forklift parts which have been remanufactured. These parts would guarantee that you are getting parts that will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Broken or worn parts which are reproduced are a cheaper solution as opposed to rebuilding. With rebuilding parts, just the components that are broken or worn out get replaced, which means that other wearable parts may break down soon after purchase.
Remanufacturing however offers the best guarantee for second-hand components. Reproduced parts are taken apart and cleaned and then all wearable pieces are changed. All wearable parts are replaced regardless of age or wear which is one more reason why reproduced parts generally run so much better. Whatever part within the part is brand new and this offers far longer life to the used part. Depending on the forklift parts which are being redone, the cleaning process and the entire remanufacturing process will vary.
Replacing and Testing Parts
The engines are cleaned after a complete disassembly. Different engine components like for example pistons, spark plugs, rings, valves, valve springs, and filters can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are another thing which is oven cleaned after being disassembled. The transmission is then pressure washed. A thorough inspection is performed to be able to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement parts utilized on transmission parts meet OEM specifications.
Wearable parts
Some forklift parts such as the water pump, torque converters, the alternator, steer axles and the starter could be quite serviceable after worn components are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can also be reproduced with replacing all aged and worn out components. Not like various forklift components the control card could only have the worn and aged parts replaced.
OEM Specs
Parts which are remanufactured have to be comprehensively checked upon reassembly to guarantee they are in good condition before being sold. When acquiring these parts, it is a good idea to make certain that they have undergone all of the proper testing and inspections. On certain larger components like for instance engines, transmissions and steer axles, OEM specification replacement parts should be utilized.
The dealer of used forklifts and components can guarantee that the remanufactured parts have met OEM specifications and that these components meet industry standards. Lots of details go into remanufacturing second-hand components. This attention to detail provides more serviceability out of reproduced parts opposed to the components that were only rebuilt.